To satisfy its needs for excellence, Vardhman has relied on Marzoli’s digital solution: Marzoli Remote Maintenance and Brain Box.
- Marzoli Remote Maintenance is the software that, through a continuous analysis of a big amount of data coming from the machines, allows to identify any possible malfunction and to avoid eventual faults within the plant.
Through the adoption of specific electronic hardware, embedded sensors, and predictive algorithms, and by leveraging the latest paradigm and technologies it is possible to monitor the machinery status, temperature, and wearing level of critical components as well as energy consumption.
MRM continuously informs the client about the state of health of the machines while they are running and identifies the areas where deviations from the nominal operating levels occur, avoiding all the related inefficiencies, costs, and losses of productivity.
- Brain Box is the intelligent box specifically designed to optimize the performance of the roving frame: through the adoption of Artificial Intelligence is possible to control the parameters to maintain the highest production and efficiency levels.
The adoption of the two innovative digital solutions allows us to obtain substantial advantages in terms of:
- Energy saving
- Production increase
In particular with the Brain Box and its Artificial Intelligence applied to the roving frames installed in our plant, we were able to optimize the doffing operation, with a consequent increase in productivity and a reduction in energy consumption up to 1.5%.
Moreover, thanks to the adoption of remote maintenance, we have reduced the number of unplanned machine downtimes and the need for continuous and intensive patrolling and verification of machinery components, as well as to avoid inefficiencies, costs, and losses of productivity.